Doable with the right adhesive
How to glue Copper to Copper
The short answer
A toughened two-part epoxy is the best-supported starting point for Copper to Copper. WEST SYSTEM G/flex 655 Thickened Epoxy Adhesive has official documentation whose stated scope covers this joint at material-class or exact-substrate level. Prepare both faces as specified, maximise overlap, minimise peel and validate a representative coupon before critical use.
Why this bond behaves the way it does
A toughened two-part epoxy matches the joint's porosity, stiffness and gap needs better than the listed alternatives. The recommendation is graded B because official documentation supports the relevant substrate classes, while the exact production grades and joint geometry still need verification.
What to use
Best choice
Two-part epoxy
Use a toughened two-part epoxy as the first route because the cited product and preparation documents cover the controlling substrate classes. This is strongly supported but still requires a coupon for the exact grades.
Gaps: Maintain the bond line stated by the manufacturer and do not clamp it dry.
Curing: Do not confuse initial grab or handling strength with full cure.
Watch out: Coupon-test the exact substrate grades and surface finish.
Also works
Structural acrylic
A structural acrylic is an alternative only when a current product document covers both actual faces, the bond-line thickness and the service environment.
Gaps: Maintain the bond line stated by the manufacturer and do not clamp it dry.
Curing: Do not confuse initial grab or handling strength with full cure.
Watch out: Coupon-test the exact substrate grades and surface finish.
Also works
Anaerobic adhesive, threadlocker and retainer
An anaerobic retaining adhesive is an alternative only when a current product document covers both actual faces, the bond-line thickness and the service environment.
Gaps: Use only on the thin, close-fitting joint stated by the exact grade.
Curing: Do not confuse initial grab or handling strength with full cure.
Watch out: Coupon-test the exact substrate grades and surface finish.
Avoid
Hot melt, hot glue
Avoid hot melt for a load-bearing, gapped or exposed joint unless its current technical sheet names the substrates and service conditions. Do not bond over oil, rust, dust, glaze, release agent or weak surface fibres.
Gaps: Maintain the bond line stated by the manufacturer and do not clamp it dry.
Curing: Do not confuse initial grab or handling strength with full cure.
Watch out: This avoidance is for the ordinary unqualified family, not a specialist grade with explicit manufacturer evidence.
What to avoid
Avoid hot melt for a load-bearing, gapped or exposed joint unless its current technical sheet names the substrates and service conditions. Do not bond over oil, rust, dust, glaze, release agent or weak surface fibres.
Preparing the surfaces
Copper
Remove oil first so abrasion does not spread it. Abrade to a uniform bright surface, remove all dust with a clean solvent wipe, allow the surface to dry and bond promptly without touching it. WEST SYSTEM reports 80-grit sanding for its G/flex copper adhesion tests. For 3M VHB tape only, 3M recommends a lacquer or varnish barrier because copper can continue to oxidise beneath the tape.
Copper
Remove oil first so abrasion does not spread it. Abrade to a uniform bright surface, remove all dust with a clean solvent wipe, allow the surface to dry and bond promptly without touching it. WEST SYSTEM reports 80-grit sanding for its G/flex copper adhesion tests. For 3M VHB tape only, 3M recommends a lacquer or varnish barrier because copper can continue to oxidise beneath the tape.
How to do it
Dry-fit first. Meter, mix or prime exactly as the selected product requires. Apply a controlled bond line, assemble within working time, clamp without squeezing the joint dry and leave supported through the full stated cure.
Working, clamping and cure times
Follow the current WEST SYSTEM G/flex 655 Thickened Epoxy Adhesive instructions. Working time, handling strength and full cure are different. Cold conditions, thick beads and two impermeable faces can extend the cure.
If the conditions are harder
| Condition | Verdict | Notes |
|---|---|---|
| Outdoor use | Not enough evidence | The cited product evidence does not establish a complete outdoor system for this exact pair, including UV, freeze-thaw, edge sealing and differential movement. |
| Water and wet areas | Works with care | WEST SYSTEM G/flex 655 Thickened Epoxy Adhesive has manufacturer water-resistance or waterproof wording, but that wording is not expanded into continuous-immersion approval. Seal absorbent edges and keep the assembly within the exact documented exposure. |
| Heat and cold | Not enough evidence | The cited evidence does not give a complete service-temperature range for this exact assembly. Do not infer one from adhesive chemistry alone. |
Read the current safety data sheet. Provide ventilation, protect skin and eyes, and test an offcut for solvent attack, staining, stress cracking or coating lift. This is not an engineering approval for safety-critical loads.
Products that fit
Ordered by how well they suit this specific job. Nothing is ranked by what it pays.
WEST SYSTEM WEST SYSTEM G/flex 655 Thickened Epoxy Adhesive
Two-part epoxy
Official manufacturer documentation covers the relevant joint or both material classes without broadening its literal scope.
We may earn a commission from links on this page. It never changes which adhesive we recommend.
Related guides
- Copper to EPS (polystyrene foam)
- Copper to Polyurethane foam
- Copper to XPS foam board
- Copper to EVA foam
Where this comes from
Reviewed 8 October 2026. Overall confidence: Strong evidence.
Sources used for this guide:
- 3M Bonding Solutions: Adhesives and Tapes Selection Guide (TECHNICAL_MANUAL)
- G/flex 650 and 655 Epoxies Technical Data Sheet (TDS)
- Permabond Adhesive Application Tips (MANUFACTURER_PAGE)
- Surface Preparation (MANUFACTURER_PAGE)
- Surface Preparation and Pretreatment for Structural Adhesives (TECHNICAL_MANUAL, Oct 2018)
Always read the instructions and safety information supplied with the product you buy. Where they differ from anything here, follow the manufacturer.